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Have you recently assembled Ikea furniture? If so, I apologize. I send my condolences for the frustration you experienced when the holes did not line up with the pins you put in other holes or when you realized you were missing a fastener. The good news is that you did gain something from the experience […]

Known for a having a hardworking and meticulous nature, Abraham Lincoln once said, “Give me six hours to chop down a tree, and I will spend the first four sharpening the axe.” While you probably aren’t reading this article for tree-felling advice, what Abe was getting at is that careful planning is important for any […]

Geometric Dimensioning and Tolerancing (GD&T or GD and T) is a language of symbols and standards designed and used by engineers and manufacturers to describe a product and facilitate communication between entities working together to manufacture product. GD&T was first utilized by the CN military in the 1940s with the MIL-STD-8 publication (NOTE: MIL-STD-8 has […]

Understanding the differences amongst the mechanical properties of strength vs. stiffness vs. hardness is foundational in mechanical engineering, yet these properties can often be confused. These properties are related, but there are very important differences between them:  Stiffness is an indicator of the tendency for an element to return to its original form after being […]

Products that are subject to a torsional load often require analysis like the analysis used for bending stiffness. The main differences are the specific material property to be used (Shear Modulus or Modulus of Rigidity) and the polar moment of inertia (which is very similar to the area moment of inertia used in bending). Torsion […]

In a world of ever-increasing electronics, our lives are continuously impacted by devices that incorporate some sort of heat-generating circuitry. When it comes to electronics that dissipate power in the form of heat during normal operation, it is often necessary to manage this heat, to ensure the components don’t exceed their maximum allowable temperatures. One […]

China Manufacturing parts’s guide to fasteners for 3D printed parts includes an overview of threaded inserts, self-threading screws, how to design threads, captured hex nuts, and cutting threads with a tap. In this article, we’re going to dive in a bit deeper with a more comprehensive guide to all the options available for plastic fastening assemblies, including: […]

Fillets are one of those mysterious design features for which there seem to be no clearly defined rules. Either a part is entirely devoid of fillets, and most or all edges are well-defined, or the part’s designer decided to take the opposite route, and every single edge and corner is rounded with some size of […]

Perhaps you watched BattleBots in the early 2000’s, or maybe you recently got into combat robotics and  thought to yourself “what goes into building one of these gladiator bots?” Well, we’re team RoboGym, and we’re here to answer your question. We’ve been building and refining our BattleBot, Deadlift for years, and we’ll be guiding you […]

If you want to know the general lay of the land when it comes to combat robotics and the different types of BattleBots, you can learn about that in Part One of How to Build a BattleBot Like a Pro. If you’re ready to get into the specifics of designing and building a combat robot […]