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Design Guidelines for Prototyping with PLA

Understanding Design for Manufacturing (DFM) is critical to a successful build, even at the 3D printing stage. The right design paired with the wrong 3D printed material will lead to underwhelming results. There are several 3D printing materials from which to choose that each utilize a unique build process, but PLA is a common choice, due to its widespread […]

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Strain-Relief: Design Tips for Durability and Aesthetic Appeal

You reach over to plug in your phone, and you feel that spark – and not in a good “I love this product!” kind of way. The wire is broken, and yet another charging cable is about to make its way to a landfill, while you have to make a midnight run to the store […]

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Your Go-to-Manufacturing Checklist

After ten years of working with hardware startups, the most common question we get is, “What do I need to provide in order to get a quote from a manufacturer?” Here’s a checklist of things we recommend you complete before speaking to a manufacturer.  Completing everything on this list will help you paint a very […]

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Manufacturing Simplicity: How an Innovative Firm is Redefining the Everyday

You may have heard somewhere that Silicon Valley is a breeding ground of innovation, technology, and sophistication. Most startups here take one thing and iterate through near-infinity on that one thing until it’s the most perfect, elegant, and uber-functional “one thing” you can find. And often the most expensive. Trouble is, not everyone is necessarily […]

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The Fundamentals of Hardware Assembly Design

Designing parts for efficient product assembly is a primary hardware development consideration. Even if labor costs are a relatively small percentage of the final selling price, problems in assembly can generate tremendous costs, incur production delays, and result in suboptimal part quality. Since the largest financial impact in hardware development comes during the production phase […]

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10 Steps for a Smooth Transition to High Volume Manufacturing

Scaling up a new product from the prototype or low-volume production stage into a high-volume manufacturing environment can be one of the most exciting and stressful stages of the hardware development life cycle. The decisions made during this transition will have significant implications for all aspects of a product, from tooling and manufacturing process control […]

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