We love the invention and design development process. We love seeing the concepts come together, love working through iterations of prototypes and finally (finally!) getting a design just right, fulfilling all the technical and aesthetic requirements. But do you know what’s even better? Seeing your designs in full-scale manufacture. Unfortunately, once your design is beautiful […]

Heat and pressure most famously make diamonds. But they do more than that: Nearly every plastic product in your house was made with the same two forces. From the 1950s until now, injection molding has dominated consumer manufacturing, giving us everything from action figures to denture containers. Despite its incredible versatility, injection molding does have […]

Sharp edges are beautiful: light glinting off these clean lines as a product rotates through space, music swelling dramatically in the background of a commercial. Edges are precise. Edges are distinct. Edges are horrible for injection molding. A general rule of injection molding is: Radius all edges. What do you do if your design calls […]

The advent of CAD systems, additive manufacturing, and CNC machining has made the design and manufacture of complex part designs almost routine. Engineers today are being asked to design parts that will probably be exposed to many different factors, including extreme weather, chemicals, bodily fluids, high stress/high load, impact, and other elements and situations that […]

One of the most important considerations when designing parts for 3D printing in 2022 is the 3D printing wall thickness, sometimes referred to as the wall thickness. While 3D printing makes prototyping easier than ever—not only in terms of cost and speed, but also in regards to DFM (design for manufacturing), you can’t disregard DFM […]

Depending on the intended use case for your 3D printed part, structural integrity can be a crucial ingredient. It could be a matter of ensuring that your product doesn’t collapse when used or even a matter of ensuring user safety. The world in 2022 seeing a vastly accelerated need for 3D printed parts in mult-disciplinary […]