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Cutting Edge Design: Sharp Edges on Injection Molded Parts

Sharp edges are beautiful: light glinting off these clean lines as a product rotates through space, music swelling dramatically in the background of a commercial. Edges are precise. Edges are distinct. Edges are horrible for injection molding. A general rule of injection molding is: Radius all edges. What do you do if your design calls […]

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Advanced Materials Guide for Injection Molding

The advent of CAD systems, additive manufacturing, and CNC machining has made the design and manufacture of complex part designs almost routine. Engineers today are being asked to design parts that will probably be exposed to many different factors, including extreme weather, chemicals, bodily fluids, high stress/high load, impact, and other elements and situations that […]

Teardown

Clash of the Controllers: Wiimote vs. Fake Wiimote

In 2006, Nintendo took the world of interactive gaming by storm. The launch of the Wii welcomed gamers and, more importantly, non-gamers alike to physically interact with a virtual world. Whether the user was playing a competitive round of Wii Tennis or customizing their Mii, the Wii remote (otherwise known as the Wiimote) invited users […]

Teardown

Epson LW-300 Label Maker Teardown

During pandemic lockdown, I noticed several issues with my home, including the broken sprinkler head, dog stains on the carpet, and my mother’s spice cabinet. My mother has a metric ton of spices that used to have labels that have rubbed off after constant use. I bought a portable label maker to replenish the labels […]

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Real Hardware Engineers Code: How to Use Code to Maximize Efficiency in Solidworks, Reporting & More

Go, Go, Go—we’ve all heard the inspirational and aspirational desire of upper management to get it done, get it done right, and as always, get it done faster. One way to be more efficient as an engineer is to learn to code. In this blog post, I hope to help convince you to start coding […]

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Introduction to Clearance Fits for Components

Developing a robotic joint may seem like an overwhelming task, but there are some common issues that can be tackled ahead of time to make your project easier to manage.  There are a lot of parts to stuff into a small space – typically, a joint has motors, transmission, encoders, brakes, electronics, and wiring. One […]

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