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Aluminum is the name of the most abundant metallic element found in earth’s crust, which is part of the reason why it’s used in so many objects that we use every day. In fact, it’s the most widely used non-ferrous metal (meaning that it doesn’t contain any iron). Aluminum is found both in common objects, […]

Have you ever seen a beautiful piece of metalwork and wondered “how did they do it?” There are no seams, no signs of welding, and it appears as though it’s one piece. The surfaces are too complex to have been wrought manually, so what’s the secret? A 5-axis CNC machine. These machines have transformed the […]

Sometimes juggling all the requirements for tolerancing your part can feel like a circus act. As a design engineer, you must choose machining tolerances for fit, form, function, customer requirements, industry specifications,manufacturing capabilities, and don’t forget about making sure it can be inspected and properly defined. Whew! It’s a struggle to create parts which are […]

Steel comes in many forms: sheet metal, plates, bars and beams of various geometries, pipes, and of course, the solid stock material used when CNC machining steel. Steel is used for so many applications and by so many industries that it makes sense for there to be many different types of steel. But what’s the […]

Oftentimes engineers and product designers place much focus on selecting the appropriate grade of plastic when developing injection molding part designs. Equally important, though frequently an afterthought, are the metal materials used to manufacture the injection molding tool itself.   There are multiple commonly used grades of metals for tooling, and they’re typically used for the […]

Robots seem to be everywhere these days – working in movies, airports, food production, and even in factories making other robots. Robots have many different functions and uses, and as they become easier and cheaper to make, they become more pervasive in industry as well. As the demand for robotics technology increases, bot makers need […]

From workshops to large industrial plants, computer numerical control — or CNC — machines have become integral parts of the production and manufacturing industries. The history of CNC machining dates back to when it was simply referred to as numerical control. This was an older system that didn’t involve programmable computers. The history of CNC […]

Post-processing improves the properties of plastic injection molded parts so that they are ready for end-use. It includes corrective actions that remove surface defects and secondary processes for decorative or functional purposes. For example, post molding operations can remove excess material (known as flash) or apply part numbers. As its name suggests, post-processing always occurs […]

Deciding which manufacturing process to choose can be difficult; there are many different factors to consider. You may start out with a die casting process because it can deliver the quantity you need and meet your required tolerances. However, down the line you may need to change to a different manufacturing process. This may happen […]

Sometimes when you’re choosing what manufacturing method to use, the requirements for dimensions, materials, and specifications make conventional production processes too expensive. Milling, turning and drilling to machine a block with openings and chamfers that will hold bearings or other components is complex and difficult. Of course, you can cast parts, but the up-front cast […]